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Falcon Fabrication proudly supports Canada’s Big Switch, aligning with national climate goals to advance cleaner, smarter systems for the future.
Falcon delivers precision-engineered solutions designed to exceed client expectations. We combine advanced equipment, integrated fabrication, Canadian-sourced materials, and skilled craftsmanship to ensure every build achieves the highest standards of quality, reliability, and performance for mission-critical applications.
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We bring proven expertise in machine building, mining, hydro power, and industrial manufacturing, while also leading in automation, robotics, and AI-driven systems. Our capabilities ensure reliable solutions that align with Canada’s clean energy transition.
Our services cover end-to-end metal fabrication, from precision laser cutting and expert welding to strict quality controls and durable powder coating. We apply advanced processes, strict quality control, and skilled workmanship to deliver reliable, high-tolerance components and assemblies that meet the demands of today’s most critical industrial applications.
Precision laser cutting for large sheets, delivering clean edges and exact tolerances for all project sizes.
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Cold-cutting technology for metals and composites, perfect for intricate or sensitive parts.
Fast, cost-effective cutting of thick steel and alloys, ideal for heavy fabrication and custom profiles.
Precision forming of bends and profiles, supporting both prototyping and production runs.
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High-precision forming of complex bends and shapes, supporting both prototyping and production runs.
Falcon builds transformer tanks for pad-mounted, power, generator step-up, and autotransformer units. We also produce precision components, switchgear enclosures, and custom assemblies for energy, mining, and infrastructure projects. With integrated machining, fabrication, and finishing, every Falcon product is engineered for reliability, durability, and performance in demanding Global environments.
Falcon designs and fabricates pad mounted tanks up to 5 MVA and 12,000 lbs for all OEM transformer manufacturers. Built with CNC-machined precision and expert welding, these units ensure leak-free performance and long-term durability. Ideal for urban distribution and infrastructure projects, Falcon’s padmount solutions align with grid modernization and net-zero mandates.
High-powered laser cutter for large metal sheets, enabling precise cuts and tight tolerances. Perfect for transformer components, custom enclosures, and production parts. Delivers speed, accuracy, and clean edges for complex profiles.
Falcon’s generator step-up transformer tanks are engineered for hydro and renewable generation facilities. With documented capability to fabricate complete tanks up to 5 MVA and 12,000 lbs, Falcon ensures rugged performance, precise machining, and high-load reliability for remote and demanding installations.
Falcon fabricates enclosures and precision-machined components that integrate seamlessly into autotransformer builds. With vertically integrated manufacturing across CNC machining, welding, coating, and assembly, Falcon supports OEM partners like CES Transformers in delivering efficient, grid-ready autotransformer solutions.
Falcon supplies transformer tanks and switchgear enclosures that power Canada’s hydropower refurbishment wave. With over CAD 200 billion invested nationally in dam and turbine upgrades, Falcon’s contributions have surged — transformer-related revenues grew 36% year-over-year in 2025, reinforcing our role in the clean energy transition.
Falcon’s precision machining and fabrication support leading global mining-technology firms. In 2025, industrial orders rose 16% year-over-year, as clients turned to Falcon for high-tolerance builds that endure extreme operating conditions. Our vertically integrated model ensures reliability from shaft to surface.
As Ontario invests in large-scale grid upgrades, demand for pad-mounted and power transformers has accelerated. Falcon’s complete transformer tank builds, rated up to 5 MVA and 12,000 lbs, fueled a 20% increase in machining and fabrication revenues in early 2025. This growth positions us as a critical supplier for Canada’s energy security.
By deploying AI-enabled quoting, robotic welding, and predictive maintenance, Falcon is scaling productivity while cutting waste. Adoption of these technologies supported 22.6% combined growth across Falcon Group companies in 2025, even as Canada’s broader manufacturing sector contracted.
Advanced fabrication expertise powering Canada’s renewable infrastructure projects.
Innovating processes to lower emissions and boost clean production.
Delivering precision, scalability, and efficiency through advanced robotics systems.
Integrating smart systems to cut costs and minimize downtime.
Supporting the national goal of net-zero electricity by 2035.
Building stronger, future-ready foundations for Canada’s smarter grid.
Explore how AI and automation are transforming the energy sector with precision and efficiency.
Discover our commitment to aligning with Canada's clean energy policies and driving sector growth.
Learn about our custom AI solutions designed to optimize workflows and reduce costs.
Find straightforward answers about our fabrication, automation, and clean energy solutions. If you need more details, our team is here to help.
We primarily support the hydropower and clean energy sectors, but our fabrication and automation capabilities are adaptable for a range of industrial applications.
We integrate robotic welding and AI-driven systems to improve efficiency, reduce downtime, and deliver consistent quality across all projects.
Yes. We tailor our fabrication and automation services to meet the specific needs of each client and project, ensuring optimal results.
Our team brings decades of expertise in heavy machining and fabrication, now focused on advancing clean energy infrastructure and supporting Canada’s net-zero goals.
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info@falconmachining.comAvailable weekdays 8am-5pm
+1 (416) 744 2255Visit us at our office
99 Toryork Dr, North York, ON M9L 1X9